Your design. Custom built.
Global factories. Direct pricing.
ACS Direct manufactures custom wire harnesses, molded cables, cable assemblies, and box builds for OEMs, and supplies drop-in replacement industrial connectivity at direct-from-Asia pricing. One US partner. One all-in price.
- Range
- M8 · M40
- Coding
- A · B · D
- Ingress
- IP69K
- Testing
- 100%
M-series cordset assortmentMolded, built, and tested to your print.
M connector cables and drop-in replacements, custom harnesses and assemblies, box builds, and molded junction boxes, all produced through the same factory network.
M8–M40M Connector Cables
Molded M connector cordsets M8 to M40, receptacles, field wireables, and splitters. Direct drop-in replacements for Turck, Murr, Molex, Allen Bradley, and Lumberg, same fit and function at a lower landed cost.
- Sizes
- M8–M40
- Coding
- A · B · D
- Ingress
- IP67 / 68 / 69K
WHWire Harnesses
From a simple two-connector jumper to complex multi-branch harnesses, built to your exact print with IPC/WHMA-A-620 workmanship on every termination. High and low volume, without MOQ penalties.
- Workmanship
- IPC/WHMA-A-620
- Volume
- Low → High
- Test
- 100% electrical
CACable Assemblies
Custom power and signal assemblies that protect against damage, vibration, and disconnection. Overmolded and connectorized in our factories and 100% electrically tested before they ship.
- Overmold
- PVC · PUR · TPE
- Strain
- Molded relief
- Test
- 100% electrical
NETNetwork & Ethernet Cables
Industrial Ethernet and network cables, Panel Interface Connectors, port adapters, and data assemblies with the shielding and impedance control that keep signal clean on the plant floor.
- Shield
- Double braid
- Interfaces
- PIC · adapters
- Flex
- Continuous
PWRPower Cords
Custom lengths, plug patterns, and jacket materials, molded in our factories to your specification. Domestic and international configurations, kitted with your assembly if needed.
- Region
- NA · EU · Intl
- Rating
- UL / CE
- Jacket
- SJT · SVT
BOXBox Builds & Assemblies
Electromechanical assemblies and control box builds: PCBA integration, panel wiring, power cords, and kitting under one engagement, functionally tested to your acceptance criteria.
- Scope
- PCBA · panel
- Kitting
- Full BOM
- Test
- Functional
Direct pricing, without the direct risk.
Going direct to Asia cuts landed cost. Most OEMs never do it, because direct means owning supplier qualification, QC at the source, freight, tariffs, and MOQs. ACS Direct owns all of it. It is the direct experience, without going direct.
One all-in price
Product, freight, tariffs, and QC in one number. No MOQ surprises, no customs paperwork, no 3 a.m. calls to a factory.
30 years, our factories
Thirty years of direct production in Taiwan, China, and Thailand, with documented processes and 100% electrical testing, not a broker chain.
Operator credibility
US ownership that has run a custom harness manufacturer. You talk to people who have built these products.
Both shores, one partner
Offshore economics for volume. Domestic contract manufacturing in Grand Rapids for quick-turn and stateside work.
- 30 YRS
- In our factories
- M8–M40
- Cordset range
- 100%
- Electrical testing
Four steps from quote to production.
Every quote, print, sample, and production run is managed through the same factory network. You approve each key milestone.
- 01
One all-in quote
Send a part number or a print. We return one number that includes product, freight, tariffs, and QC, plus lead time.
You accept the quote.
- 02
A print you sign
An ACS-controlled print of your assembly: connectors, pinout, lengths, labeling, packaging. It becomes the build standard.
You sign the print.
- 03
Production-ready samples
Built using the same tooling, line, and process as production. Evaluating the sample is validating production.
You approve the samples.
- 04
Full production
Certified process discipline, 100% electrical testing. We manage freight, customs, and tariff paperwork.
No checkpoint needed. That is the point.
First article inspection reports, PPAPs, and other quality documents available on request.
Order for the year. Take what you need this month.
Production is only half the equation. Named programs cut your inventory cost without sacrificing price or availability.
Blanket Orders
Place a blanket order, typically 12 months, and we build the entire lot up front, stock it in Grand Rapids, and release it on your schedule. Pricing is locked because your product is already made: no material surcharges, no requotes.
Vendor-Managed Inventory
We monitor consumption and keep the shelf stocked so you never scramble for a critical part. You set the min/max; we handle replenishment and the paperwork.
Consignment
Hold ACS Direct inventory on your floor and pay only as you pull it. Domestic stock, domestic lead times, and no working capital tied up on a boat.
Kitting
Assemblies, hardware, and components combined into a single line item, labeled and sequenced to your build, so your team opens one box, not ten.
Aftermarket & EOL Support
Long-term supply for mature and end-of-life programs, including drop-in replacements for parts your original supplier has discontinued.
Let's run the math.
Pick the part you buy most. Send us the part number and your annual volume. If we can't beat your landed cost with an equivalent or better part, you've lost five minutes.
ISO 9001:2015 · IATF 16949:2016 · UL Recognized · IPC/WHMA-A-620